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| Typical VSD Applications There are three main types of variable speed loads: · Constant power - centre winders, machine tools · Constant torque - conveyors, agitators, crushers, some compressors · Variable torque - fans, centrifugal pumps, some compressors Constant Power Power is constant, irrespective of speed. Torque however changes inversely with the speed. ![]() Constant Torque Irrespective of the speed, the torque remains constant. However, the power is directly proportional to the speed.
Variable Torque As a general rule. Torque varies directly with the speed squared, whilst power varies directly with the speed cubed. ![]() It is the power varying with speed cubed that makes variable torque applications (fans and pumps) particularly attractive with a view to saving energy. Cost effective energy saving potential comes from pumping applications, air handling and compressor operation where load profiles / duty cycles are regularly below design specifications. The following graphs compare the energy consumed by a valve controlled pump and a VSD controlled pump. A damper controlled fan will show similar savings when controlled by a VSD. ![]() The actual savings can clearly be seen on the second graph above; the main reasons for the savings are as follows: · The throttling device is no longer necessary so these losses are removed · A fixed speed pump has only one efficiency curve, which drops steeply as the medium is throttled. In variable speed operation there is a family of efficiency curves; one curve for each discrete speed of operation. This serves to reduce the pump losses significantly. · Motor load is reduced so losses are also reduced in the motor. · "Hidden" savings will also contribute but are difficult to quantify: reduced mechanical stresses due to soft starting, elimination of water hammer, reduced hydraulic load on impellors etc. In summary, where a motor is required to operate for extended periods below full load, a VSD can provide cost effective energy savings and regulate more effectively the distribution of the medium being moved. |